Forklift Battery Safe Installation and Charging
Batteries utilized in forklifts are expensive pieces of equipment that are fairly large weighing many pounds. The job of installing and charging these batteries is something that should be planned out ahead of time so as to make sure that these procedures can be completed safely and properly. Maintaining a sound charging method and correct handling can really increase the battery's standard life span.
Standard Charging
It is important not to connect the battery to the charger until it is at 20 percent capacity or lower. By charging the battery when it is higher than 20%, the lifespan of the battery can actually be shortened. On roughly each 5th charge cycle, the charger should be set on the weekend or equalize setting, depending on what model of charger you are using.
The charging cycle must never be interrupted. When the charge cycle is complete, you must avoid using the battery for some hours. By practicing these methods, you will be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common error which could accidentally cause damage to both the forklift and the charger. Furthermore, it is really essential that the battery amperage must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This would shorten the battery life greatly and can even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation occurs, a technician must be called in order to re-set the charger prior to charge being able to begin.